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16-58 ELECTRICAL SYSTEM
Electric Starter System
BrushLeadInspection
•
Using the × 1 Ω hand tester range, measure the resis-
tance as shown.
Terminal Bolt and Positive Brush [A]
Right-hand End Cover and Negative Brush [B]
Special Tool - Hand Tester: 57001-1394
If there is not close to zero ohms, the brush lead has an
open. Replace the brush holder assembly.
Right-hand End Cover Assembly Inspection
•
Using the highest hand tester range, measure the resis-
tance as shown.
Terminal and Right-hand End Cover [A]
Special Tool - Hand Tester: 57001-1394
If there is any reading, the right-hand end cover assembly
have a short. Replace the right-hand end cover assembly.
Starter Relay Inspection
•
Remove the battery negative (–) cable from the battery
negative (–) terminal (see Battery Removal).
•
Remove the Fuel Tank (see Fuel Tank Removal in the
Fuel System (DFI) chapter).
•
Disconnect the connector [A].
•
Disconnect the starter motor cable [B] and battery positive
(+) cable [C] from the starter relay [D].
CAUTION
The battery positive (+) cable with the rubber cap is
connected directly to the battery positive (+) termi-
nal even when the ignition switch off, so take care
not to short the removed cable to chassis ground.
•
Pull out the starter relay from the damper.
•
Connect the hand tester [A] and 12 V battery [B] to the
starter relay [C] as shown.
Special Tool - Hand Tester: 57001-1394
If the relay does not work as specified, the relay is defec-
tive. Replace the relay.
Testing Relay
Tester Range: × 1 Ω range
Criteria: When battery is connected → 0 Ω
When battery is disconnected →∞Ω
•
Tighten:
Torque - Starter Motor Cable Mounting B olt: 4.0 N·m (0.41
kgf·m, 35 in·lb)
Battery Cable Mounting Bolt: 4.0 N·m (0.41kgf·m,
35 in·lb)
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