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BRAKES 12-1
12
Brakes
Table of Contents
Exploded View ....................................................................................................................... 12-2
Specifications ........................................................................................................................ 12-6
Special Tools .......................................................................................................................... 12-7
Brake Lever, Brake Pedal....................................................................................................... 12-8
Brake Lever Position Adjustment...................................................................................... 12-8
Brake Pedal Position Inspection ...................................................................................... 12-8
Brake Pedal Position Adjustment ..................................................................................... 12-8
Brake Pedal Removal ....................................................................................................... 12-8
Brake Pedal Installation .................................................................................................... 12-9
Calipers .................................................................................................................................. 12-10
Front Caliper Removal...................................................................................................... 12-10
Rear Caliper Removal....................................................................................................... 12-10
Caliper Installation ............................................................................................................ 12-10
Front Caliper Disassembly................................................................................................ 12-11
Front Caliper Assembly..................................................................................................... 12-11
Rear Caliper Disassembly ................................................................................................ 12-11
Rear Caliper Assembly ..................................................................................................... 12-11
Caliper Fluid Seal Damage............................................................................................... 12-11
Rear Caliper Dust Boot and Friction Boot Damage .......................................................... 12-12
Caliper Piston and Cylinder Damage................................................................................ 12-12
Rear Caliper Holder Shaft Wear ....................................................................................... 12-12
Brake Pads............................................................................................................................. 12-13
Front Brake Pad Removal................................................................................................. 12-13
Front Brake Pad Installation.............................................................................................. 12-13
Rear Brake Pad Removal ................................................................................................ 12-14
Rear Brake Pad Installation .............................................................................................. 12-14
Brake Pad Wear Inspection .............................................................................................. 12-14
Master Cylinder ...................................................................................................................... 12-15
Front Master Cylinder Removal ........................................................................................ 12-15
Front Master Cylinder Installation ..................................................................................... 12-15
Rear Master Cylinder Removal......................................................................................... 12-16
Rear Master Cylinder Installation...................................................................................... 12-16
Front Master Cylinder Disassembly .................................................................................. 12-16
Rear Master Cylinder Disassembly................................................................................... 12-16
Master Cylinder Assembly ................................................................................................ 12-16
Master Cylinder Inspection (Visual Inspection)................................................................. 12-17
Brake Disc .............................................................................................................................. 12-18
Brake Disc Removal ......................................................................................................... 12-18
Brake Disc Installation ...................................................................................................... 12-18
Brake Disc Wear ............................................................................................................... 12-18
Brake Disc Warp ............................................................................................................... 12-18
Brake Fluid ............................................................................................................................. 12-19
Brake Fluid Level Inspection............................................................................................. 12-19
Brake Fluid Change .......................................................................................................... 12-19
Brake Line Bleeding.......................................................................................................... 12-19
Brake Hose............................................................................................................................. 12-23
Brake Hose Removal/Installation...................................................................................... 12-23
Brake Hose Inspection...................................................................................................... 12-23
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