Kawasaki ZX-10R Automobile User Manual


 
BRAKES 12-11
Calipers
WARNING
Do not attempt to drive the motorcycle until a full
brake lever or pedal is obtained by pumping the
brake lever or pedal until the pads are against the
disc. The brakes will not function on the first appli-
cation of the lever or pedal if this is not done.
Front Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the
Periodic M aintenance chapter (see Caliper Rubber Parts
Replacement in the Periodic Maintenance chapter).
Front Caliper Assembly
Refer to the Caliper Rubber Parts Replacement in the
Periodic M aintenance chapter (see Caliper Rubber Parts
Replacement in the Periodic Maintenance chapter).
Rear Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the
Periodic M aintenance chapter (see Caliper Rubber Parts
Replacement in the Periodic Maintenance chapter).
Rear Caliper A ssembly
Refer to the Caliper Rubber Parts Replacement in the
Periodic M aintenance chapter (see Caliper Rubber Parts
Replacement in the Periodic Maintenance chapter).
Caliper Fluid Seal Damage
The fluid seal (piston seal) [A] is placed around the pis-
ton to maintain clearance between the pad and the disc. If
the seal is in a poor c ondition, it could l ead the pad to wear
excessively or the brake to drag, which m ay cause the tem-
perature of the discs or the brake fluid to increase.
Replace the fluid seal if it exhibits any of the conditions
listed below.
Brake fluid leakage around the pad.
Brakes overheat.
Considerable difference in inner and outer pad wear.
Seal and piston are stuck together.
If the fluid seal is replaced, replace the dust seal [B] as
well. Also, replace all seals every other time the pads are
changed.
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