Filter
Top Products
ENGINE TOP END 5-5
Exploded View
Torque
No. Fastener
N·m kgf·m ft·lb
Remarks
1 Air Suction Valve Cover Bolts 10 1.0 89 in·lb L
2 Cylinder Head Cover Bolts 10 1.0 89 in·lb
3 Camshaft Cap Bolts 12 1.2 106 in·lb S
4
Upper Camshaft Chain Guide Bolts
12 1.2 106 in·lb
S
5 Cylinder Head Bolts (M10 New Bolts) 59 6.0 44 MO, S
5 Cylinder Head Bolts (M10 Used Bolts) 57 5.8 42 MO, S
6 Cylinder Head Bolts (M6) 12 1.2 106 in·lb S
7 Water Passage Plugs 19.6 2.0 14 L
8 Throttle Body Assy Holder Bolts 10 1.0 89 in·lb S
9 Throttle Body Assy Holder Clamp Bolts 2.0 0.20 18 in·lb
10 Camshaft Position Sensor Bolt 10 1.0 89 in·lb
11 Front Camshaft Chain Guide Bolt (Upper) 25 2.5 18
12
Front Camshaft Chain Guide Bolt (Lower)
12 1.2 106 in·lb
13 Camshaft Chain Tensioner Mounting Bolts 10 1.0 89 in·lb
14 Camshaft Chain Tensioner Cap Bolt 20 2.0 15
15 Spark Plugs 13 1.3 115 in·lb
16 Cam Sprocket Mounting Bolts 15 1.5 11 L
17 Starter Clutch Cover Bolts (M6, L = 30) 10 1.0 89 in·lb
18
Starter Clutch Cover Bolts (M6, L = 20)
10 1.0 89 in·lb
19 Idle Gear Cover Bolts 10 1.0 89 in·lb
20 Coolant Drain Plug (Cylinder) 10 1.0 89 in·lb
21 Starter Clutch Bolt Cap – – – Hand-tighten
22 Timing Inspection Cap – – – Hand-tighten
23 Right Engine Bracket Bolts (Cylinder Head Side) 10 1.0 89 in·lb L
G: Apply grease.
L: Apply a non-permanent locking agent.
M: Apply molybdenum disulfide grease.
MO: Apply molybdenum disulfide oil solution.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10 : 1)
R: Replacement Parts
S: Follow the specified tightening sequence.
SS: Apply silicone sealant (Kawasaki Bond: 92104-0004).
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com