Kawasaki ZX-10R Automobile User Manual


 
STEERING 14-11
Steering Stem
Install the lock washer [A] so that claw [B] of washer fit
the notch [C] of steering stem locknut [D].
First tighten the steering stem locknut by hand until the
resistance is felt fully, then tighten the s teering stem lock-
nut so that align the claw [A] of stem locknut to the notch
[B] of stem nut by hand.
Check that there is no play and the steering stem turns
smoothly without rattles. If not, the steering stem bearing
may be damaged.
Bend the claw of lock washer [C] to steering stem nut
notch.
Install the stem head [A] with handlebars to the steering
stem [B].
Install the washer, and temporary tighten the stem head
nut [C].
Install the front forks (see Front Fork Installation in the
Suspension chapter).
NOTE
Tighten the fork upper clamp bolts [A] first, next the stem
head nut [B], last the fork lower clamp bolts [C] and the
handlebar bolts [D].
Tighten the two lower fork clamp bolts alternately two
times to ensure even tightening torque.
Torque - Front Fork Clamp Bolts (Upper): 20 N·m (2.0
kgf·m, 15 ft·lb)
Steering Stem Head Nut: 78 N·m (8.0 kgf·m, 58
ft·lb)
Front Fork Clamp Bolts (Lower): 30 N·m (3.1
kgf·m, 22 ft·lb)
Handlebar Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
WARNING
Do not impede the handlebar turning by routing the
cables, harnesses and hoses improperly (see Ap-
pendix chapter).
Install the steering damper [E] (see Steering Damper In-
stallation).
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