Kawasaki ZX-10R Automobile User Manual


 
CRANKSHAFT/TRANSMISSION 9-33
Transmission
Assemble the crankcase (see Crankcase Assembly).
Press in the new oil seal [A] onto collar [B] so that the
surface of the oil seal is flush with the counterbore bottom
surface [C] of the crankcase.
Apply high-temperature grease to the oil seal lips.
Transmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft
Removal).
Remove the c irclips, disassemble the transmission
shafts.
Special Tool - Outside Circlip Pliers: 57001-144
The 5th gear [A] on the output shaft has three steel balls
assembled into it for the positive neutral finder mecha-
nism. Remove the 5th gear.
Set the output shaft in a vertical position holding the 3rd
gear [B].
Spin the 5th gear quickly [C] and pull it off upward.
Remove the ball bearing [A] with collar [B] from the output
shaft.
Special Tools - Bearing Puller [C]: 57001-135
Bearing Puller Adapter [D]: 57001-317
Discard the bearing.
Transmission Shaft Assembly
Install the new ball bearing [A] and collar [B] on the output
shaft, using the bearing driver.
Spacial Tool - Bearing Driver, 32: 57001-382
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com
www.zxforums.com