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9-32 CRANKSHAFT/TRANSMISSION
Transmission
Transmission Shaft Remov al
•
Split the crankcase (see Crankcase Splitting).
•
Remove the output shaft [A].
•
Discard the oil seal [B]
•
Remove:
Water Pump (see Water Pump Removal in the Cooling
System chapter)
Shift Forks (see Shift Drum and Shift Forks Removal)
Bolts [A]
Drive Shaft Cover [B]
•
Pull out the d rive shaft [C].
Transmission Shaft Installation
•
Check to see that the set pin [A] and set ring [B] are in
place.
•
Install the output shaft into the upper crankcase half.
•
Apply engine oil to the sliding surface of the gears and
bearings.
○
The bearing set pin and ring must match properly with
the hole or groove in the bearing outer races. When they
are properly matched, there is no clearance between the
crankcase and the bearing outer races.
•
When the new ball bearing [A] is installed in the drive shaft
cover [B], press and insert the new ball bearing so that
seal surface side [C] faces to drive shaft cover.
•
Apply engine oil to the sliding surface of the gears and
bearings.
•
Install the drive shaft into the lower crankcase half.
•
Replace the O-ring [A] with a new one.
•
Apply grease to the new O-ring.
•
Install the dowel pin [B].
•
Fit the pin of the crankcase into the hole [C] in the drive
shaft c over [D].
•
Tighten:
Torque - Drive Shaft Cover Bolts: 25 N·m (2.5 kgf·m, 18
ft·lb)
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