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BRAKES 12-15
Master Cylinder
Front Master Cylind er Remov al
•
Remove the reservoir bracket nut [A].
•
Remove the banjo bolt [A] to disconnect the brake hose
from the master cylinder (see Brake Hose Removal/In-
stallation).
•
Unscrew the clamp bolts [B], and take off the master cylin-
der [C] as an assembly with the reservoir, brake lever, and
brake switch installed.
•
Disconnect the front brake light switch connector [D].
CAUTION
Immediately wash away any brake fluid that spills.
•
Remove:
Brake Lever Pivot Bolt [A] and Nut
Brake Lever [B]
Clamp [C] (Slide O ut)
Brake Hose [D]
Front Brake Light Switch [E]
Front Master Cylinder Installation
•
Set the front master cylinder to match its mating surface
[A] to the punch mark [B] of the handlebar.
•
The master cylinder clamp must be installed with the ar-
row mark [C] upward.
•
Tighten the upper clamp bolt first, and then the lower
clamp bolt.
Torque - Front Master Cylinder Clamp Bolts: 8.8 N·m (0.90
kgf·m, 78 in·lb)
•
Replace the washers that are on each side of the hose
fitting with new ones.
•
Tighten:
Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
•
Bleed the brake line (see Brake Line Bleeding).
•
Check the brake for good braking power, no brake drag,
and no fluid leakage.
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