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CRANKSHAFT/TRANSMISSION 9-37
Transmission
Shift Drum and Fork Removal
•
Split the crankcase (see Crankcase Splitting).
•
Remove:
Gear Position Switch (see Gear Position Switch Re-
moval in the Electrical System chapter)
Bolt [A]
Shift Fork Holder [B]
Screws [C]
Shift Drum Bearing Holder [D]
•
Pull out the shift rods [A], and take off the shift forks [B].
•
Pull out the shift drum [C].
Shift Drum and Fork I nstallation
•
Apply engine oil to the shift drum, forks and rods.
•
Install the shift rods [A], noting the groove position.
○
Position the one with shortest ears [B] on the drive shaft
and place the pin in the center groove in the shift drum
[C].
○
The two forks [D] on the output shaft are identical.
•
Install the forks as shown.
•
Apply a non-permanent locking agent to the threads of
the shift drum bearing holder screws and shift fork holder
bolt, and tighten them.
Torque - Shift Fork Holder Bolt: 12 N·m (1.2 kgf·m, 106
in·lb)
Shift Drum B earing Holder Screws: 5.0 N·m (0.50
kgf·m, 44 in·lb)
Shift Drum Disass embly
•
Remove the shift drum (see Shift Drum and Fork R e-
moval).
•
While holding the shift drum with a vise, remove the shift
drum cam holder bolt.
Shift Drum Cam Holder Bolt [A]
Dowel Pin [B]
Shift Drum Assembly
•
Be sure to install the dowel pin.
•
Apply a non-permanent locking agent to the threads of
the shift drum cam holder bolt, and tighten it.
Torque - Shift Drum Cam Holder Bolt: 12 N·m (1.2 kgf·m,
104 in·lb)
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