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PERIODIC MAINTENANCE 2-1
2
Periodic Maintenance
Table of Contents
Periodic Maintenance Chart ................................................................................................... 2-3
Torque and Locking Agent...................................................................................................... 2-6
Specifications ......................................................................................................................... 2-13
Special Tools .......................................................................................................................... 2-15
Maintenance Procedure ......................................................................................................... 2-16
Fuel System (DFI)................................................................................................................ 2-16
Throttle Control System Inspection................................................................................... 2-16
Engine Vacuum Synchronization Inspection..................................................................... 2-16
Idle Speed Inspection ....................................................................................................... 2-19
Idle Speed Adjustment...................................................................................................... 2-20
Fuel Hose Inspection (fuel leak, damage, installation condition)...................................... 2-20
Evaporative Emission Control System (California Model) ................................................... 2-21
Evaporative Emission Control System Inspection ............................................................ 2-21
Cooling System.................................................................................................................... 2-22
Coolant Level Inspection................................................................................................... 2-22
Radiator Hose and Pipe Inspection (coolant leak, damage, installation condition) .......... 2-22
Engine Top End ................................................................................................................... 2-22
Valve Clearance Inspection .............................................................................................. 2-22
Valve Clearance Adjustment............................................................................................. 2-24
Air Suction System .............................................................................................................. 2-26
Air Suction System Damage Inspection............................................................................ 2-26
Clutch................................................................................................................................... 2-27
Clutch Operation Inspection ............................................................................................. 2-27
Wheels/Tires........................................................................................................................ 2-28
Air Pressure Inspection..................................................................................................... 2-28
Wheel/Tire Damage Inspection......................................................................................... 2-28
Tire Tread Wear Inspection .............................................................................................. 2-28
Wheel Bearing Damage Inspection .................................................................................. 2-29
Drive Train ........................................................................................................................... 2-30
Drive Chain Lubrication Condition Inspection ................................................................... 2-30
Drive Chain Slack Inspection ............................................................................................ 2-30
Drive Chain Slack Adjustment .......................................................................................... 2-31
Wheel Alignment Inspection ............................................................................................. 2-32
Drive Chain Wear Inspection ............................................................................................ 2-32
Chain Guide Wear Inspection ........................................................................................... 2-33
Brake System ...................................................................................................................... 2-33
Brake Fluid Leak (Brake Hose and Pipe) Inspection ........................................................ 2-33
Brake Hose Damage and Installation Condition Inspection.............................................. 2-33
Brake Operation Inspection .............................................................................................. 2-33
Brake Fluid Level Inspection............................................................................................. 2-34
Brake Pad Wear Inspection .............................................................................................. 2-34
Brake Light Switch Operation Inspection .......................................................................... 2-34
Suspensions ........................................................................................................................ 2-35
Front Forks/Rear Shock Absorber Operation Inspection .................................................. 2-35
Front Fork Oil Leak Inspection.......................................................................................... 2-36
Rear Shock Absorber Oil Leak Inspection ........................................................................ 2-36
Rocker Arm Operation Inspection..................................................................................... 2-36
Tie-Rod Operation Inspection........................................................................................... 2-36
Steering System ..................................................................................................................2-37
Steering Play Inspection ................................................................................................... 2-37
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