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CRANKSHAFT/TRANSMISSION 9-3
Exploded View
Torque
No. Fastener
N·m kgf·m ft·lb
Remarks
1 Breather Plate Bolts 10 1.0 89 in·lb L
2 Crankcase Bolts (M9) 39 4.0 29 MO, S
3 Crankcase Bolts (M8) 27 2.8 20 S
4
Crankcase Bolts (M7, L = 32)
20 2.0 15
S
5 Crankcase Bolts (M7, L = 50) 20 2.0 15 S
6 Crankcase Bolts (M7, L = 85) 20 2.0 15 S
7 Crankcase Bolts (M6, L = 45) 12 1.2 106 in·lb S
8 Crankcase Bolts (M6, L = 40) 12 1.2 106 in·lb S
9 Shift Drum Bearing Holder Screws 5.0 0.51 44 in·lb L
10
Shift Fork Hold Bolt
12 1.2 106 in·lb L
11 Plate Screw 5.0 0.51 44 in·lb L
12 Bearing Position Plate Screws 5.0 0.51 44 in·lb L
13 Connecting Rod Bid End Bolts see Text ← ← MO
14 Starter Clutch Bolt 49 5.0 36 in·lb
15 Oil Passage Plugs 20 2.0 15 L
16
Piston Oil Jet
3.0 0.31 27 in·lb
17 Coolant Drain Plug (Cylinder) 10 1.0 89 in·lb
18 Drive Shaft Cover Bolts 25 2.5 18
19 Plug 20 2.0 15
20. “R” marked side faces up.
21. “RN” marked side faces up.
22. Hollow mark faces exhaust side.
23. Do not apply any grease or oil.
G: Apply grease.
HG: Apply high-temperature grease.
L: Apply a non-permanent locking agent.
LG: Apply liquid gasket (Kawasaki Bond: 92104-1064).
MO: Apply molybdenum disulfide oil solution.
(mixture of engine oil and molybdenum disulfide grease in a weight ratio is 10 : 1)
R: Replacement Parts
S: Follow the specified tightening sequence.
SS: Apply silicone sealant (Three Bond 1207B).
W: Apply water.
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