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CLUTCH 6-7
Clutch Cover
Clutch Co ver Removal
•
Drain the engine oil (see Engine Oil Change in the Peri-
odic Maintenance chapter).
•
Remove:
Right Lower Fairing (see Lower Fairing Removal in the
Frame c hapter)
Clutch Cable Lower End [A] (see Cable Removal)
•
Loosen the clutch cover mounting bolts as shown se-
quence [1 ∼ 10] in the figure, and remove them.
•
Turn the release lever [A] toward the rear as shown, and
remove the clutch cover [B].
About 90° [C]
Clutch Cover Installatio n
•
Apply silicone sealant to the area [A] where the mating
surface of the crankcase touches the clutch cover gasket.
Sealant - Kawasaki Bond (Silicone Sealant): 92104-0004
•
Install the dowel pins [B].
•
Replace the clutch cover gasket with a new one.
•
Tighten the clutch cover mounting bolts following the tight-
ening sequence [1 ∼ 10].
Torque - Clutch Cover Mounting Bolts: 10 N·m (1.0 kgf·m,
89 in·lb)
•
Install:
Clutch Cable Lower End (see Cable Installation)
Right Lower Fairing (see Lower Fairing Installation in the
Frame c hapter)
Release Shaft Removal
CAUTION
Do not remove the clutch release lever and shaft
assembly unless it is absolutely necessary. If re-
moved, the oil seal replacement may be required.
•
Remove the clutch cover (see Clutch Cover Removal).
•
Pull the release lever and shaft assembly [A] straight out
of the clutch cover.
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