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8-10 ENGINE REMOVAL/INSTALLATION
Engine Removal/Installation
•
Install the engine mounting bolts and nuts, following the
specified installing sequence.
○
Apply molybdenum disulfide grease to the threads of the
adjusting collars [A].
○
Apply 2-stroke oil to the threads of the adjusting collar [B].
○
First, install the adjusting collars [A] [B] to crankcase and
frame.
Crankcase [C]
Frame [D]
○
Second, hang the drive chain over the output shaft just
before m ounting the engine into its final position in the
frame.
○
Third, install the bolts [A] [B] [C] [D] temporally, and tighten
the bolt [C].
○
When installing the middle engine mounting bolt [B], in-
stall the collar [E] between frame and crankcase.
Torque - Left Front Engine Mounting Bolt: 44 N·m (4.5
kgf·m, 32 ft·lb)
○
Forth, Insert the lower [A] and middle [B] engine mount-
ing bolts to the adjusting collars [F], and tighten the bolts
counterclockwise.
NOTE
○
Tighten the bolts until the clearance [G] between the
engine and collar come to 0 mm ( 0 in.).
Torque - Middle Engine Mounting Bolt: 9.8 N·m (1.0 kgf·m,
87 in·lb)
Lower Engine Mounting Bolt: 9.8 N·m (1.0 kgf·m,
87 in·lb)
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