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9-30 CRANKSHAFT/TRANSMISSION
Transmission
Shift Pedal Removal
•
Mark [A] the position of the shift lever [B] on the shift shaft
so that it can be installed later in the same position.
•
Remove:
Left Lower Fairing (see Lower Fairing Removal in the
Frame c hapter)
Shift Lever Bolt [C]
Shift Lever
•
Remove:
Shift Pedal Mounting Bolt [A]
Tie-rod [B]
Shift Pedal Installation
•
Apply grease to the sliding surfaces [A] on the shift pedal
mounting bolt [B].
•
Tighten:
Torque - Shift Pedal Mounting Bolt: 25 N·m (2.5 kgf·m, 18
ft·lb)
Footpeg Bracket [C]
Shift Pedal [D]
Washer [E]
•
Install the shift lever [A], aligning the mark (previously
marked).
•
Tighten:
Torque - Shift Lever Bolt: 7.0 N·m (0.70 kgf·m, 62 in·lb)
•
Install the shift pedal [B] as shown.
About 90° [C]
About 8.25° [D]
○
To adjust the pedal position, loosen the front locknut [E]
(left-hand threads) and rear locknut [F] and then turn the
tie-rod [G].
•
Tighten:
Torque - Tie-Rod Locknuts: 7.0 N·m (0.70 kgf·m, 62 in·lb)
External Shift Mechanism Removal
•
Remove:
Shift Pedal (see Shift Pedal Removal)
Clutch (see Clutch Removal in the Clutch chapter)
Oil Pan (see Oil Pan Removal in the Engine Lubrication
System chapter)
Snap Ring [A]
Special Tool - Outs id e Circlip Pliers: 57001-144
•
Remove the shift shaft assembly and spacers [B] while
pulling out the shift mechanism arm [C].
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