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16-50 ELECTRICAL SYSTEM
Electric Starter System
•
Install the idle gear (starter clutch side) [A] on the shaft.
•
Engage the idle gear with the starter clutch gear.
•
Apply silicone sealant to the following portion.
Crankshaft Sensor Lead Grommet [B]
Crankcase Halves Mating Surfaces [C]
Sealant - Kawasaki Bond (Silicone Sealant): 92104-0004
•
Install the dowel pin [D] and new gasket.
•
Apply grease to the O-rings of starter m otor.
•
Install:
Starter Clutch Cover [A]
Clamp [B]
•
Tighten:
Torque - Starter Clutch Cover Bolts: 10 N·m (1.0 kgf·m, 89
in·lb)
L = 20 mm (0.79 in.) [C]
L = 30 mm (1.18 in.) [D]
•
Apply molybdenum disulfide grease [A] to the idle gear
shaft (starter motor side) [B].
•
Fit the pin [C] into the groove [D] of the starter clutch cover.
•
Install the idle gear (starter motor side) [A] on the shaft.
•
Engage the idle gear with the starter motor gear and idle
gear (starter clutch side).
•
Install the dowel pin [B] and new gasket.
•
Install:
Idle Gear Cover [A]
Idle Gear Cover Bolts [B]
Idle Gear Cover Bolt [C] with Gasket.
•
Tighten:
Torque - Idle Gear Cover Bolts: 10 N·m (1.0 kgf·m, 89 in·lb)
•
Install the removed parts (see appropriate chapters).
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