Kawasaki ZX-10R Automobile User Manual


 
2-6 P ERIODIC MAINTENANCE
Torque and Locking Agent
The following tables list the tightening torque for the major fasteners requiring use of a
non-permanent locking agent or silicone sealant etc.
Letters used in the “Remarks” column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
G: Apply grease.
L: Apply a non-permanent locking agent.
MO: Apply molybdenum disulfide oil solution.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10 : 1.)
R: Replacement Parts
S: Follow the specified tightening sequence.
Si: Apply s ilicone grease (ex. PBC grease).
SS: Apply silicone sealant.
Torque
Fastener
N·m kgf·m ft·lb
Remarks
Fuel System
Air Cleaner Element Cover Screws 1.1 0.11 9.7 in·lb
Air Cleaner Housing Holder Clamp Screws 2.0 0.20 18 in·lb
Air Cleaner Housing Mounting Bolts 7.0 0.71 62 in·lb
Air Inlet Duct Mounting Bolts 7.0 0.71 62 in·lb L
Bypass Screws 0.2 0.02 17 in·lb
Camshaft Position Sensor Bolt 10 1.0 89 in·lb
Canister Bracket Mounting Bolt (M5) 4.3 0.44 38 in·lb
Canister Bracket Mounting Screws (M5) 4.3 0.44 38 in·lb
Crankshaft Sensor Bolts
6.0 0.61 53 in·lb L
Delivery Pipe Mounting Screws 5.0 0.51 44 in·lb
Exhaust Butterfly Valve Actuator Mounting Bolts 0.8 0.08 7in·lb
Exhaust Butterfly Valve Actuator Pulley Bolts 5.0 0.51 44 in·lb
Fuel Pump Bolts 10 1.0 89 in·lb L, S
Gear Position Switch Screws 3.0 0.31 27 in·lb L
Inlet Air Pressure Sensor Bracket Screws
3.5 0.36 31 in·lb
Separator Bracket Mounting Bolts 7.0 0.71 62 in·lb
Separator/Canister Hose Clamp Bolt 7.0 0.71 62 in·lb
Speed Sensor Bolt 10 1.0 89 in·lb
Throttle Body Assy Holder Bolts 10 1.0 89 in·lb
Throttle Body Assy Holder Clamp Bolts 2.0 0.20 18 in·lb
Vehicle-down Sensor Bolts 6.0 0.61 53 in·lb
Water Temperature Sensor 25 2.5 18 SS
Cooling System
Coolant By-pass Fitting Bolt
9.0 0.92 80 in·lb L
Coolant Drain Bolt (Cylinder) 10 1.0 89 in·lb
Coolant Drain Bolt (Water Pump) 10 1.0 89 in·lb
Coolant Reserve Tank Mounting Bolts 7.0 0.71 62 in·lb
Oil Cooler Mounting Bolts 20 2.0 15
Thermostat Housing Cover Bolts 6.0 0.61 53 in·lb
Thermostat Housing Mounting Bolts 10 1.0 89 in·lb
Radiator Bracket Mounting Bolt 7.0 0.71 62 in·lb
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