Kawasaki ZX-10R Automobile User Manual


 
6-16 CLUTCH
Clutch
SpringPlateFreePlayAdjustment
NOTE
The free play adjustment is performed by replacing the
steel plate(s).
Measure the clutch spring plate free play (see Clutch
Spring Plate Free Play Measurement), and then replace
the steel plate(s) which brings the free play within the
usable range.
Spring Plate Free Play
Usable Range:
0.05 0.70 mm (0.002 0.028 in.)
Replace the following steel plate(s).
Thickness Part Number
2.3 mm (0.090 in.)
13089-0008
2.6 mm (0.102 in.)
13089-0009
2.9mm(0.114in.)(STD)
13089-1093
Clutch Plate Assembly Length (Reference Information)
Assemble the following parts.
Clutch Hub [A]
Spring Seat [B]
Spring [C]
SubClutchHub[D]
Sub Clutch Hub Bolts [E]
New Friction Plates [F]
Steel Plates [G]
Spring Plate [H]
Clutch Springs [I]
Clutch Spring Holders [J]
Clutch Spring Bolts [K]
Torque - Clutch Spring Bolts: 9.8 N·m (1. 0 kgf·m, 87 in·lb)
Measure the clutch plate assembly length [L].
Clutch Plate Assembly Length (Reference)
53.5 mm (2.11 in.)
NOTE
The length of the clutch plate assembly changes by the
steel plate thickness.
Clutch Plate, Wear, Damage Inspec tion
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
points.
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new ones.
Friction Plate Thickness
Standard: 2.72 2.88 mm (0. 10 7 0.113 in.)
Service Limit: 2.6 mm (0.102 in.)
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