Kawasaki ZX-10R Automobile User Manual


 
16-52 ELECTRICAL SYSTEM
Electric Starter System
Push [A] the starter clutch gear [B] in and turn it counter-
clockwise [C] and install it.
Install the washer [A].
Tighten the starter clutch bot [B], while holding the alterna-
tor rotor steady with the rotor holder (see Alternator Rotor
Installation).
Special Tools - Grip: 57001-1591
Rotor Holder (Stopper, M38 × 1.5): 57001
-1658
Rotor Holder: 57001-1666
Torque - Starter Clutch Bolt: 49 N·m (5.0 kgf·m, 36 ft·lb)
Install the removed parts (see appropriate chapters).
Starter Clutch Disassembly
Remove:
Starter Clutch (see Starter Clutch Removal)
Snap Ring [A]
Pull the one-way clutch [B] out of the starter clutch case
[C].
Starter Clutch Assembly
Install the one-way clutch [A] so that its circlip side [B]
faces in.
Install the new snap ring.
Starter Clutch Inspection
Remove:
Starter Clutch Cover (see Idle Gear Removal)
Idle Gear (Starter clutch side, see Idle Gear Removal)
Turn the starter clutch gear [A] by hand. The starter clutch
gear should turn counterclockwise freely [B], but should
not turn clockwise.
If the starter clutch does not operate as it should or if it
makes noise, go to the next step.
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