Kawasaki ZX-10R Automobile User Manual


 
9-6 CRANKSHAFT/TRANSMISSION
Specifications
Item Standard Service Limit
Crankcase, Crankshaft, Connecting
Rods
Connecting Rod Bend
–––
TIR 0.2/100 mm
(0.008/3.94 in.)
Connecting Rod Twist
–––
TIR 0.2/100 mm
(0.008/3.94 in.)
Connecting Rod Big End Side
Clearance
0.13 0.38 mm (0.0051 0.0150 in.) 0.58 mm
(0.023 in.)
Connecting Rod Big End Bearing
Insert/crankpin Clearance
0.030 0.060 mm (0.0012 0.0024 in.) 0.10 mm
(0.0039 in.)
Crankpin Diameter: 34.484 34.500 mm (1.3576 1.3583 in.) 34.47 mm
(1.3571 in.)
Marking:
None 34.484 34.492 mm (1.3576 1.3579 in.) –––
34.493 34.500 mm (1.3580 1.3583 in.) –––
Connecting Rod Big End Inside
Diameter:
37.500 37.516 mm (1.4764 1.4770 in.) –––
Marking:
None
37.500 37.508 mm (1.4764 1.4766 in.)
–––
37.509 37.516 mm (1.4767 1.4770 in.)
–––
Connecting Rod Big End Bearing
Insert Thickness:
Brown
1.478 1.483 mm (0.05819 0.05839 in.)
–––
Black
1.483 1.488 mm (0.05839 0.05858 in.)
–––
Blue 1.488 1.493 mm (0.05858 0.05878 in.) –––
Connecting Rod Bolt Stretch: (Usable R ange)
New Connecting Rod 0.24 0.34 mm (0.0094 0.0134 in.) –––
Used Connecting Rod 0.24 0.34 mm (0.0094 0.0134 in.)
–––
Crankshaft Side Clearance 0.05 0.20 mm (0.0020 0.0079 in.)
0.40 mm
(0.0157 in.)
Crankshaft Runout TIR 0.02 mm (0.0008 in.) or less TIR 0.05 mm
(0.0020 in.)
Crankshaft Main Bearing
Insert/journal Clearance
0.010 0.034 mm (0.0004 0.0013 in.) 0.06 mm
(0.0024 in.)
Crankshaft Main Journal Diameter: 34.984 35.000 mm (1.3773 1.3780 in.) 34.96 mm
(1.3764 in.)
Marking:
None 34.984 34.992 mm (1.3773 1.3776 in.) –––
1 34.993 35.000 mm (1.3777 1.3780 in.) –––
Crankcase Main Bearing Inside
Diameter:
38.000 38.016 mm (1.4961 1.4967 in.)
–––
Marking
38.000 38.008 mm (1.4961 1.4963 in.) –––
None 38.009 38.016 mm (1.4964 1.4967 in.) –––
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