Kawasaki ZX-10R Automobile User Manual


 
PERIODIC MAINTENANCE 2-17
Maintenance Procedure
Connect a vacuum gauge (special tool) and hoses [A] to
the fittings on the throttle body.
Special Tool - Vacuum Gauge: 57001-1369
Connect a highly accurate tachometer to one of the stick
coil primary leads.
Connect:
Fuel Pump Lead Connector
Extension Tube [A]
Special Tool - Extension Tube: 57001-1578
Start the engine and warm it up thoroughly.
Check the idle speed, using a highly accurate tachometer
[B].
If the idle speed is out of the specified range, adjust it with
the adjust screw.
CAUTION
Do not measure the idle speed by the tachometer of
the meter unit.
While idling the engine, inspect the throttle body vacuum,
using the vacuum gauge [C].
Throttle Body Vacuum
Standard: 31.5 ±1.3 kPa (236 ±10 mmHg) at Idle Speed
1 100 ±50 r/min (rpm)
If any vacuum is not within specifications, first synchro-
nize the balance of the left (#1, #2 throttle valves) and
right (#3, #4 throttle valves) assemblies.
Example:
#1: 210 mmHg
#2: 240 mmHg
#3: 200 mmHg
#4: 220 mmHg
With the engine at the correct idle speed, equalize higher
vacuum of #1 or #2 (for example 240 mmHg) to higher
vacuum of #3 or #4 (for example 220 mmHg) by turning
the center adjusting screw [A].
NOTE
After adjustment, the final vacuum measurement be-
tween the highest throttle valves may not be 240 mmHg
(for example). The goal is to have the highest two vac-
uums between the left (#1 and #2) and right (#3 and #4)
banks be the same and be within the service limits.
Open and close the throttle after each measurement, and
adjust the idle speed as necessary.
Once the throttle valves have been synchronized, inspect
output voltage of the main throttle sensor to ensure proper
operation (procedure is explained at the end of this sec-
tion).
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