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SUSPENSION 13-17
Front F ork
Front Fork Disassembly
•
Remove the front fork (see Front Fork Removal).
•
Drain the fork oil (see Front Fork Oil Change).
•
Hold the front fork in a vise [A].
•
Stop the cylinder [B] from turning by using the fork cylinder
holder [C].
Special Tool - Fork Cylinder Holder: 57001-1287
•
Unscrew the Allen bolt [D], then take the bolt and gasket
out of the bottom of the inner tube.
•
Take the cylinder unit [A].
○
Do not disassemble the cylinder unit.
•
Separate the outer tube from the inner tube.
•
Pull out the dust seal.
•
Remove the retaining ring [A] from the outer tube.
•
Remove the oil seal [B] and washer [C].
Front Fork Assembly
•
Replace the following parts with a new one.
Oil Seal
Bottom Allen Bolt Gasket
•
Insert the cylinder unit [A] into the inner tube [B].
•
Stop the cylinder from turning by using the fork cylinder
holder.
Special Tool - Fork Cylinder Holder: 57001-1287
•
Apply a non-permanent locking agent to the Allen bolt and
tighten it.
Torque - Front Fork Bottom Allen B olts: 23 N·m (2.3 kgf·m,
17 ft·lb)
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