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PERIODIC MAINTENANCE 2-41
Periodic Maintenance Procedures
Slide Points: Lubricate with Grease.
Brake Lever
Brake Pedal Pivot Shaft
Throttle Lever Shaft
Bolts and Nuts Tightening
Tightness Inspection
•
Check the tightness of the bolts and nuts listed here in
accordance with the Periodic Maintenance Chart. A lso,
check to see that each cotter pin is in place and in good
condition.
If there are loose fasteners, retorque them to the speci-
fied torque following the specified tightening sequence.
Refer to the appropriate chapter for torque specifications.
If torque specifications are not listed in the appropriate
chapter, see the Basic Torque Table (see Torque and
Locking Agent). For each fastener, first loosen it by 1/2
turn, then tighten it.
If cotter pins are damaged, replace them with new ones.
Bolts, Nuts, and Fasteners to be checked
Wheels:
Front Axle Nuts and C otter Pins
Rear Axle Nuts and Cotter Pins
Wheel Nuts
Brakes:
Front Brake Master Cylinder Clamp Bolts
Brake Lever Pivot Bolt
Brake Lever Pivot Nut
Front Brake Caliper Mounting Bolts
Brake Pedal Cotter Pin
Steering/Suspension:
Handlebar Clamp Bolts
Stem Clamp Bolts
Stem Bearing Housing Bolts
Tie-rod End Nuts and Cotter Pins
Tie-rod Adjusting Sleeve Locknuts
Shock Absorber Mounting Bolts and Nuts
Suspension Arm Pivot Bolts
Steering Knuckle Pivot Nuts and Cotter Pins
Engine:
Engine M ounting Bolts
Engine Mounting Bracket Bolts
Exhaust Pipe Holder Nuts
Muffler Mounting Bolts
Muffler Clamp Bolt
Front Final Drive:
Gear C ase Bracket Bolts
Others:
Footboard Mounting Bolts
Throttle Mounting Bolts
Carrier Mounting B olts