Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
CONVERTER SYSTEM 6-23
Driven Pulley
If the sheave bushings [A] are damaged or worn, replace
the m ovable sheave.
Sheave Bushing Inside Diameter
Standard: 40.000 40.039 mm (1.5748 1.5763 in.)
Service Limit: 40.07 mm (1.578 in.)
Inspect seals for damage.
If seals are damaged, replace the movable sheave.
If the splines [A] are damaged or worn, replace the fixed
sheave.
If the spring is damaged or worn, replace the spring.
Spring Free Length [A]
Standard: 99.5 mm (3.92 in.)
If the spring coils are distorted, replace the spring.
Driven Pulley Assembly
Clean off any grease or dirt on the movable and fixed
sheaves, and dry them with a clean cloth.
Install:
Spacers [A] (for Drive Belt Deflection Adjustment, see
Periodic Maintenance chapter)
Apply grease to the oil seal lips [A].
Press the oil seals [B] in the movable sheave assembly
so that the oil seal surface is flush [C] with the sleeve end.
Apply [D] grease WR500-No.2 (KYODO YUSHI),
POWER LITE W R #2 (KYODO YUSHI), or SERAN-HV
(TOTAL FINA) to the inner surfaces of the busings.