Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
COOLING SYSTEM 4-1
4
Cooling System
Table of Contents
Exploded View........................................................................................................................ 4-2
Coolant Flow Chart................................................................................................................. 4-4
Specifications ......................................................................................................................... 4-6
Special Tools & Sealant.......................................................................................................... 4-7
Coolant ................................................................................................................................... 4-8
Coolant Deterioration Inspection....................................................................................... 4-8
Coolant Level Inspection................................................................................................... 4-8
Coolant Draining ............................................................................................................... 4-8
Coolant Filling ................................................................................................................... 4-8
Pressure Testing ............................................................................................................... 4-9
Water Pump............................................................................................................................ 4-10
Water Pump Cover Removal ............................................................................................ 4-10
Water Pump Cover Installation ......................................................................................... 4-10
Water Pump Impeller Removal ......................................................................................... 4-10
Water Pump Impeller Installation ...................................................................................... 4-10
Water Pump Impeller Inspection ....................................................................................... 4-11
Water Pump Leakage Inspection...................................................................................... 4-11
Mechanical Seal Replacement ......................................................................................... 4-11
Radiator .................................................................................................................................. 4-13
Radiator Removal ............................................................................................................. 4-13
Radiator Installation .......................................................................................................... 4-14
Radiator Fan Removal ...................................................................................................... 4-14
Radiator Fan Installation ................................................................................................... 4-14
Radiator Inspection ........................................................................................................... 4-15
Radiator Cleaning ............................................................................................................. 4-15
Radiator Cap Inspection ................................................................................................... 4-15
Thermostat ............................................................................................................................. 4-16
Thermostat Removal......................................................................................................... 4-16
Thermostat Installation...................................................................................................... 4-16
Thermostat Inspection ...................................................................................................... 4-16
Radiator Fan Switch ...............................................................................................................4-18
Radiator Fan Switch Removal .......................................................................................... 4-18
Radiator Fan Switch Installation ....................................................................................... 4-18
Radiator Fan Switch Inspection ........................................................................................ 4-18
Coolant Temperature Warning Light Switch ........................................................................... 4-19
Coolant Temperature Warning Light Switch Removal ...................................................... 4-19
Coolant Temperature Warning Light Switch Installation ................................................... 4-19
Coolant Temperature Warning Light S witch Inspection .................................................... 4-19