Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
10-24 CRA NKSHAF T/TRANSMISSION
Transmission
Apply molybdenum disulfide oil to the shift shaft [A].
Install:
Shift Shaft Spring Bolt [B]
Spring [C]
Guide [D]
Apply a non-permanent locking agent:
Shift Shaft Spring Bolt
Tighten:
Torque - Shift Shaft Spring Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)
When a new bushing [A] and oil seal [B] are installed in
the shift shaft cover [C], press and insert the new bushing
and oil seal so that their surfaces are flush with the end
of the each hole.
Install:
Shift Shaft Cover
Tighten:
Torque - Shift Shaft Cover Bolts: 8.8 N·m (0.90 kgf·m, 78
in·lb)
Shift Fork Bending
Visually inspect the shift fork.
If the fork is bent, replace the shift rod with a new one.
A bent fork could cause difficulty in shifting, or allow t he
transmission to jump out of gear when under power.
[A] 90°
Shift Fork/Gear and Shifter Groove Wear
Measure the thickness of the shift fork ears [A], and mea-
sure the width [B] of the gear groove and shifter.
If the thickness of a shift fork ear is less than the service
limit, the shift rod must be replaced.
Shift Fork Ear Thickness
Standard: 5.9 6.0 mm (0.2322 0.2362 in.)
Service Limit: 5.8 mm (0.228 in.)
Ifthegrooveiswornovertheservicelimit,theshiftermust
be replaced.
Shifter Groove Width
Standard: 6.05 6.15 mm (0.2382 0.2421 in.)
Service Limit: 6.25 mm (0.2460 in.)