Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
FINAL DRIVE 12-1
12
Final Drive
Table of Contents
Exploded View................................... 12-3
Specifications .................................... 12-10
Special Tools ..................................... 12-11
Output Bevel Gears........................... 12-14
Output Drive Bevel Gear
Removal.................................... 12-14
Output Drive Bevel Gear
Installation ................................. 12-14
Output Drive Bevel Gear
Disassembly.............................. 12-15
Output Drive Bevel Gear
Assembly................................... 12-17
Output Driven Bevel G ear
Removal.................................... 12-17
Output Driven Bevel G ear
Installation ................................. 12-18
Output Driven Bevel G ear
Disassembly.............................. 12-18
Output Driven Bevel G ear
Assembly................................... 12-19
Output Bevel Gears Adjustment .. 12-20
Bevel Gears Inspection................ 12-24
Front Propeller Shaft ......................... 12-25
Front Propeller Shaft Removal..... 12-25
Front Propeller Shaft I nstallation.. 12-25
Front Axle .......................................... 12-26
Front Axle Removal ..................... 12-26
Front Axle Installation .................. 12-26
Front Axle Joint Boot Inspection .. 12-26
Front Axle Joint Boot
Replacement ............................. 12-26
Front Final Gear Case....................... 12-34
Front Final Gear Case Oil Level
Inspection.................................. 12-34
Front Final Gear Case Oil
Change...................................... 12-34
Variable Differential Control Lever
Play Inspection.......................... 12-34
Variable Differential Control Lever
Play Adjustment ........................ 12-34
Variable Differential Control Lever
Removal.................................... 12-34
Variable Differential Control Lever
Installation ................................. 12-34
Variable Differential Control Cable
Installation ................................. 12-35
Variable Differential Control Cable
Lubrication................................. 12-35
Variable Differential Control Cable
Inspection.................................. 12-35
Front Final Gear Case Removal .. 12-35
Front Final Gear Case Installation 12-36
Front Final Gear Case
Disassembly.............................. 12-37
Front Final Gear Case Coupling
Inspection.................................. 12-39
Front Final Gear Case Assembly. 12-39
Oil Seal Installation ...................... 12-43
Ring Gear Disassembly ............... 12-44
Ring Gear Assembly .................... 12-44
LSD Clutch Torque Inspection ..... 12-45
Pinion Gear Unit Disassembly ..... 12-45
Pinion Gear Unit Assembly.......... 12-46
Front Final Bevel Gear
Adjustment ................................ 12-46
Bevel Gear Inspection.................. 12-50
Differential Gear Inspection ......... 12-50
Rear Propeller Shaft.......................... 12-52
Rear Propeller Shaft Removal ..... 12-52
Rear Propeller Shaft Installation .. 12-52
Rear Propeller Shaft Joint Boot
Inspection.................................. 12-53
Rear Propeller Shaft Inspection... 12-53
Rear Axle........................................... 12-54
Rear Axle Removal...................... 12-54
Rear Axle Installation ................... 12-54
Rear Axle Joint Boot Inspection... 12-54
Rear Axle Joint Boot
Replacement ............................. 12-55
Rear Final Gear Case........................ 12-61
Rear Final Gear Case Oil Level
Inspection.................................. 12-61
Rear Final Gear Case Oil Change 12-61
Rear Final Gear C ase Removal... 12-61
Rear Final Gear Case Installation 12-62
Rear Final Gear Case
Disassembly.............................. 12-62
Rear Final Gear C ase Assembly . 12-64
Rear Final Gear Case Right
Cover Assembly ........................ 12-65
Rear Final Gear Case Front
Cover Assembly ........................ 12-65