Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
FINAL DRIVE 12-39
Front Final Gear Case
Remove:
Pinion Gear Unit [A]
Shim(s)
Front Final Gear Case Coupling Inspection
If the coupling bushing [A] is damaged or worn, replace
the front final gear case coupling.
Front Final Gear Case Coupling Bushing Inside Diameter
[B]
Standard: 13.000 13.018 mm (0.5118 0.5125 in.)
Service Limit: 13.048 mm (0.5137 in.)
Front Final Gear Case Assembly
Install:
Ball Bearing [A]
Needle Bearing [B]
Press the ball bearing and needle bearing until they are
bottomed.
Install:
Circlip [C]
Special Tool - Inside Circlip Pliers: 57001-143
Install:
Oil Seal [D]
Insert the oil seal so that the rubber surface is flush [E]
with the end of hole.
Apply grease to the oil seal lip.
Visually check the pinion gear and ring gear for scoring,
chipping, or other damage.
Replace the bevel gear as a set if either gear is damaged
since they are lapped as a set in the factory to get the best
tooth contact.
Insert the pinion gear in the front final gear case right
cover.