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ENGINE TOP END 5-45
Exhaust System
•
Remove:
Front Exhaust Pipe Nuts [A]
•
Move the front exhaust pipe rear end [A] under the fuel
tank and remove the pipe forward.
Muffler and Exhaust Pipe Installation
•
If the muffler cover [A] is removed, tighten them.
Torque - Muffler Cover Bolts [B]: 8.8 N·m (0.90 kgf·m, 78
in·lb)
•
Replace the exhaust pipe gaskets [C] and clamp gasket
[D] with new ones.
•
Install (But do not tighten the following nuts and bolts.):
Front Exhaust Pipe [E], Clamp [F], Muffler and Nuts
Rear Exhaust Pipe [G] and Nuts
Muffler Mounting Bolts [H] and Washers [I]
•
Tighten:
Exhaust Pipe Nuts evenly
•
Tighten the muffler mounting first nut [M] (flange nut) and
then the second nut [N].
○
Hold the first nut while tightening the second nut.
Torque - Muffler Mounting First Nuts: 20 N·m (2.0 kgf·m, 14
ft·lb)
Muffler Mounting S ec ond Nuts: 31 N·m (3.2 kgf·m,
23 in·lb)
Muffler Clamp Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
•
Install:
Front Exhaust Cover [J]
Middle Exhaust Cover [K]
Rear Exhaust Cover [L]
Torque - Exhaust Cover Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)