Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
12-48 FIN AL DRIVE
Front Final Gear Case
1. Pinion Gear Shims for Backlash Adjustment
Thickness Part Number
0.15 mm (0.006 in.)
92180-1408
0.2 mm (0.008 in.) 92180-1409
0.5 mm (0.020 in.) 92180-1410
0.7 mm (0.028 in.) 92180-1411
0.8 mm (0.031 in.) 92180-1412
0.9 mm (0.035 in.) 92180-1413
1.0 mm (0.039 in.)
92180-1414
1.1 mm (0.043 in.)
92180-1415
1.2 mm (0.047 in.)
92180-1416
2. Ri ng Gear R ight Shims for Tooth Contact Adjustment
Thickness Parts Number
0.15 mm (0.006 in.)
92180-1399
0.2 mm (0.008 in.)
92180-1400
0.5 mm (0.020 in.) 92180-1401
0.7 mm (0.028 in.) 92180-1402
0.8 mm (0.031 in.) 92180-1403
0.9 mm (0.035 in.) 92180-1404
1.0 mm (0.039 in.) 92180-1405
1.1 mm (0.043 in.)
92180-1406
1.2 mm (0.047 in.)
92180-1407
3. Ring Gear Left Shims for Tooth Contact Adjustment
Thickness Parts Number
0.15 mm (0.006 in.)
92180-1390
0.2 mm (0.008 in.)
92180-1391
0.5 mm (0.020 in.) 92180-1392
0.7 mm (0.028 in.) 92180-1393
0.8 mm (0.031 in.) 92180-1394
0.9 mm (0.035 in.) 92180-1395
1.0 mm (0.039 in.) 92180-1396
1.1 mm (0.043 in.)
92180-1397
1.2 mm (0.047 in.)
92180-1398
Backlash Adjustment
Check and adjust the gear backlash when any of the
backlash-related parts are replaced with new ones.
Clean any dirt and oil off the bevel gear teeth.
Assemble the front final gear case (see Front Final Gear
Case Assembly).
It is not necessary to install the variable front differential
control unit.
Check the backlash during tightening of the front final gear
case center cover bolts and stop tightening them imme-
diately if the backlash disappears. Then, change the ring
gear shim to a thicker one.
Temporarily, install the right front axle in the gear case
and hold it in a vise so that the ring gear is lower t han the
pinion gear.