Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
2-24 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Then, turn the crankshaft counterclockwise with a
wrench on the alternator rotor bolt until “T-R” mark [A] on
the alternator rotor aligns with the notch [B] as shown:
the end of the compression stroke in the rear cylinder
head.
Measure the clearance for all four valves, one at a time
between the end of the valve stem and the adjusting
screw with the thickness gauge.
Valve Clearance (when cold)
Exhaust: 0.20 0.25 mm (0.0079 0.0098 in.)
Inlet:
0.10 0.15 mm (0.0039 0.0059 in.)
If the valve clearance is not correct, adjust it (see Valve
Clearance Adjustment).
Valve Clearance Adjustment
Remove the valve adjusting caps.
Loosen the locknut and turn the adjusting screw until the
clearance is correct.
Hold the adjusting screw [A] from turning and tighten the
locknut [B].
Torque - Valve Adjusting Screw Locknuts: 12 N·m (1.2
kgf·m, 104 in·lb)
Recheck the clearance.
If the clearance i s incorrect, repeat the adjustment proce-
dure.
If the clearance is correct, perform the adjustment proce-
dure on the other valve.
Spark Arres ter Cleaning
WARNING
To avoid burns, wear gloves while cleaning the
spark arrester. Since the engine must be run dur-
ing this procedure, the muffler will become hot.
Remove the drain plug [A] on the muffler.
In an open area away from combustible materials, start
the engine with the transmission in neutral.
Raise and lower engine speed while tapping on the muf-
fler with a rubber mallet until carbon particles are purged
from the muffler.
WARNING
Do not run the engine in a closed area. Exhaust
gases contain carbon monoxide; a colorless, odor-
less, poisonous gas. Breathing exhaust gas leads
to carbon monoxide poisoning, asphyxiation, and
death.
Stop the engine.
Install the drain plug.