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CRANKSHAFT/TRANSMISSION 10-1
10
Crankshaft/Transmission
Table of Contents
Exploded View........................................................................................................................ 10-2
Specifications ......................................................................................................................... 10-6
Special Tools and Sealant ...................................................................................................... 10-8
Crankcase .............................................................................................................................. 10-9
Crankcase Disassembly ................................................................................................... 10-9
Crankcase Assembly ........................................................................................................ 10-9
Crankshaft/Connection Rod ................................................................................................... 10-13
Crankshaft Removal ......................................................................................................... 10-13
Crankshaft Installation ...................................................................................................... 10-13
Connecting Rod Removal................................................................................................. 10-13
Connecting Rod Installation.............................................................................................. 10-13
Crankshaft/Connecting Rod Cleaning............................................................................... 10-14
Connecting Rod Bend....................................................................................................... 10-14
Connecting Rod Twist....................................................................................................... 10-14
Connecting Rod Big End S ide Clearance......................................................................... 10-15
Connecting Rod Big End B earing/Crankpin Wear ............................................................ 10-15
Crankshaft Runout............................................................................................................ 10-17
Crankshaft Main Bearing/Journal Wear ............................................................................ 10-17
Transmission .......................................................................................................................... 10-18
Shift Lever Removal.......................................................................................................... 10-18
Shift Lever Installation....................................................................................................... 10-19
Transmission Removal ..................................................................................................... 10-21
Transmission Installation .................................................................................................. 10-22
Shift Fork Bending ............................................................................................................ 10-24
Shift Fork/Gear and Shifter Groove Wear......................................................................... 10-24
Transmission and Shift Mechanism Inspection................................................................. 10-25
Ball Bearing, Needle Bearing, and Oil Seal............................................................................ 10-27
Ball and Needle Bearing Replacement............................................................................. 10-27
Ball and Needle Bearing Wear.......................................................................................... 10-27
Oil Seal Inspection............................................................................................................ 10-27