Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
10-6 CR ANKSHAFT/TRANSMISSION
Specifications
Item Standard Service Limit
Crankshaft, Connecting Rods
Connecting Rod Bend ––– TIR 0.2/100 mm
(0.008/3.94 in.)
Connecting Rod Twist ––– TIR 0.2/100 mm
(0.008/3.94 in.)
Connecting Rod Big End Side Clearance 0.16 0.46 mm
(0.0063 0.0181 in.)
0.7 mm
(0.028 in.)
Connecting Rod Big End Bearing Insert/Crankpin
Clearance
0.028 0.052 mm
(0.0011 0.0020 in.)
0.09 mm
(0.0035 in.)
Crankpin Diameter:
39.984 40.000 mm
(1.5742 1.5748 in.)
39.97 mm
(1.5736 in.)
Marking: None 39.984 39.992 mm
(1.5742 1.57449 in.)
–––
39.993 40.000 mm
(1.57452 1.5748 in.)
–––
Connecting Rod Big End Inside Diameter: 43.000 43.016 mm
(1.6929 1.6939 in.)
–––
Marking: None 43.000 43.008 mm
(1.6929 1.69323 in.)
–––
43.009 43.016 mm
(1.69326 1.6935 in.)
–––
Connecting Rod Big End Bearing Insert
Thickness:
Brown 1.482 1.486 mm
(0.05835 0.05850 in.)
–––
Yellow 1.486 1.490 mm
(0.05850 0.05866 in.)
–––
Green 1.490 1.494 mm
(0.05866 0.05882 in.)
–––
Connecting Rod Big End Bearing Insert Selection:
Bearing Insert
Con-rod Big End Bore
Diameter Marking
Crankpin Diameter
Marking
Size Color Part Number
None Brown 92028-1963
None None
Yellow 92028-1962
None Green 92028-1961
Crankshaft Runout TIR 0.04 m m (0.0016 in.) or
less
TIR 0.10 mm
(0.0039 in.)
Crankshaft Main Journal Diameter 41.984 42.000 mm
(1.6529 1.6535 in.)
41.96 mm
(1.652 in.)
Crankshaft Main Bearing Bore Diameter 42.025 42.041 mm
(1.6545 1.6552 in.)
42.08 mm
(1.6567 in.)