Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
17-52 ELECTRICAL SYSTEM
Electric Starter System
Starter Motor Clutch Removal
Remove the alternator rotor (see Alternator Rotor Re-
moval).
Hold the rotor with the flywheel holder and take out the
starter motor clutch bolts [A].
Special Tool - Flywheel Holder: 57001-1313
Take out the one-way clutch [A].
Starter Motor Clutch Installation
Install the one-way clutch so that the flange [A] fits on the
recess [B] of the race.
Apply a non-permanent locking agent:
Starter Motor Clutch Bolts
Tighten:
Torque - Starter Motor Clutch Bolts: 34 N·m (3.5 kgf·m, 25
ft·lb)
Starter Motor Clutch Inspection
Remove:
Alternator Rotor (see Alternator Rotor Removal)
Fit the starter clutch gear into the starter motor clutch.
If the alternator rotor turns counterclockwise [A] freely
from the starter clutch gear, but not clockwise [B], the
clutch is operating correctly.
If the clutch does not operate correctly, or if it makes
noise, disassemble it and examine each part visually. Re-
place any worn or damaged parts.
NOTE
Examine the starter clutch gear [A]. Replace it if it is
worn or damaged.