Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
BRAKES 13-1
13
Brakes
Table of Contents
Exploded View................................... 13-2
Specifications .................................... 13-6
Special Tool ....................................... 13-7
Brake Fluid ........................................ 13-8
Brake Fluid Recommendation...... 13-8
Brake Fluid Level Inspection........ 13-8
Brake Fluid Change ..................... 13-8
Brake Line Air Bleeding ............... 13-9
Master Cylinder ................................. 13-10
Master Cylinder Removal............. 13-10
Master Cylinder Installation.......... 13-10
Master Cylinder Disassembly ...... 13-11
Master Cylinder Assembly ........... 13-11
Master Cylinder Inspection (Visual
Inspection)................................. 13-12
Calipers ............................................. 13-13
Caliper Removal .......................... 13-13
Caliper Installation ....................... 13-13
Caliper Disassembly .................... 13-14
Caliper Assembly......................... 13-14
Fluid Seal Damage ...................... 13-15
Dust Seal and Friction Boot
Damage..................................... 13-15
Piston and Cylinder Damage ....... 13-16
Caliper Holder Shaft Wear
Inspection.................................. 13-16
Brake Pads........................................ 13-17
Brake Pad Removal..................... 13-17
Brake Pad Installation.................. 13-17
Brake Pad Wear Inspection ......... 13-17
Brake Discs ....................................... 13-18
Disc Cleaning............................... 13-18
Disc Removal............................... 13-18
Disc Installation............................ 13-18
Disc Wear .................................... 13-18
Disc Runout ................................. 13-18
Brake Hoses ...................................... 13-19
Brake Hose Inspection................. 13-19
Brake Hose Replacement............ 13-19
Rear Brake Lever, Pedal and Cables 13-20
Brake Pedal Position Inspection .. 13-20
Brake Pedal Position Adjustment. 13-20
Rear Brake Lever Free Play
Inspection.................................. 13-20
Brake Pedal Free Play Inspection 13-20
Rear Brake Lever and Pedal Free
Play Adjustment ........................ 13-20
Brake Pedal Removal .................. 13-20
Brake Pedal Installation ............... 13-21
Brake Cable Removal.................. 13-21
Brake Cable Installation............... 13-22
Brake Cable Lubrication............... 13-22
Internal Wet Brake............................. 13-23
Internal Wet Brake Disassembly.. 13-23
Internal Wet Brake Assembly....... 13-23