Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
10-16 CRA NKSHAF T/TRANSMISSION
Crankshaft/Connection R od
If the measured crankpin diameter [A] is not less than
the service limit, but does not coincide with the original
diameter marking on the crankshaft, make a new mark
on it.
Crankpin Diameter Marks
None:
39.984 39.992 mm (1.5742 1.57449 in.)
:
39.993 40.000 mm (1.57452 1.5748 in.)
Crankpin Diameter Mark [B]: mark or no mark
Measure the connection rod big end inside diameter, and
mark each connecting rod big end in accordance with the
inside diameter.
Tighten the big end nuts to the specified torque.
To rque - Connecting Rod Big End Cap Nuts: 34 N·m (3.5
kgf·m, 25 ft·lb)
NOTE
The mark already on the big end should almost coincide
with the measurement because of little wear.
Connecting Rod Big End Inside Diameter Marks
None: 43.000 43.008 mm (1.6929 1.69323 in.)
:
43.009 43.016 mm (1.69326 1.6935 in.)
Diameter Mark [A]: ”ornomark
Select the proper bearing insert [A] in accordance with the
combination of the connecting rod and crankshaft coding.
Size Color [B]
Big End Bearing Insert Selection
Bearing Insert
Con-rod Big
End Bore
Diameter Mark
Crankpin
Diameter Mark
Size Color
Part Number
None Brown 92028-1963
None None
Yellow 92028-1962
None
Green
92028-1961
Install the new inserts in the connecting rod and check
insert/crankpin clearance with the plastigage.