Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
FINAL DRIVE 12-65
Rear Final Gear Case
Rear Final Gear Case Right Cover Assembly
[A] Rear Final Gear Case Right Cover
Press:
Ball Bearing (until bottomed)
Special Tool - Bearing Driver, 54.3 [B]: 57001-1488
[A] Rear Final Gear Case Right Cover
[B] Ball Bearing
Press:
Oil Seal [C] (until bottomed)
Special Tool - Bearing Driver Set: 57001-1129
Apply Grease:
Oil Seal Lips [D]
Rear Final Gear Case Front Cover Assembly
[A] Rear Final Gear Case Front Cover
Press:
Ball Bearing [B] (until bottomed)
Special Tool - Bearing Driver Set: 57001-1129
Press the faces of the oil seals [C] are flush with the ends
of the housing.
Apply Grease:
Oil Seal Lips
Rear Final Gear Case Assembly
Visually check the pinion gear [A] and ring gear [B] for
scoring, chipping, or other damage.
Replace the bevel gear as a set if either gear is damaged
since they are lapped as a set in the factory to get the best
tooth contact.
Be sure to check and adjust the bevel gear backlash and
tooth contact when any of the backlash-related parts are
replaced (see Rear Final Bevel Gear Adjustment).
Insert the shim(s) and pinion gear unit [A].
Apply a non-permanent locking agent to the pinion gear
bearing holder, and tighten it.
Special Tool - Socket Wrench, Hex 50: 57001-1478
Torque - Pinion Gear Bearing Holder: 137 N·m (14 kgf·m,
101 ft·lb)