Kawasaki Brute Force 750 4x4i Offroad Vehicle User Manual


 
17-28 ELECTRICAL SYSTEM
Charging System
Alternator Rotor Removal
Remove:
Alternator Cover (see Alternator Cover Removal)
Ball Bearing [A]
Thread the flywheel puller [A] onto the alternator rotor.
Special Tool - Flywheel Puller Assembly, M38 × 1.5/M35 ×
1.5: 57001-1405
Holding the flywheel puller, turn the rotor puller until the
alternator rotor is forced off the end of the crankshaft.
CAUTION
If the rotor is difficult to remove, turn the puller
while tapping the end of the puller. Do not strike
the alternator rotor. Striking the rotor can cause the
magnets to lose magnetism.
Alternator Rotor Installation
Clean [A] the inside of the rotor and the end of the crank-
shaft.
Fit the rotor onto the crankshaft so that woodruff key [B]
fits in the groove [C] in the hub of the rotor.
Install the alternator rotor [A] while turning the starter
clutch gear [B].
Apply molybdenum disulfide grease to t he shaft of t he
torque limiter [C].
Install the torque limiter.