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CHASSIS
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove the frame cover.
(CT8-6)
• Remove the brake fluid reservoir tank mounting bolt
W.
• Place a rag underneath the union bolt on the master cylinder
to catch spilled drops of brake fluid. Remove the union bolt
(Z)
and disconnect the brake hose.
• Loosen the lock-nut
@.
• Remove the mounting bolts @.
!CAUTION!
Immediately and completely wipe off any brake fluid
contacting any parts of the motorcycle. The fluid
reacts chemically with paint, plastic and rubber mate-
rials, etc. and will damage them severely.
• Disconnect the reservoir tank hose.
• Remove the master cylinder by turning the master cylinder
rod@.
• Remove the reservoir cap @ and diaphragm (J).
• Remove the connector @ by removing the screw.
• Remove the O-ring
@.
I
CAUTION
I
I Replace the O-ring with a new one.
• Pull out the dust seal ® then remove the snap ring ® with the
special tool.
.rodt,
09900-06108: Snap ring pliers
• Remove the push rod @, piston/primary cup ® and spring
CW.