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3-48
ENGINE
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of
disassembly. Pay attention to the following points:
NOTE:
* Rotate the bearings by hand to inspect for smooth rotation.
Replace the bearings
if
there is anything unusual.
* Before installing the gears, apply engine oil to the driveshaft
and
countershaft.
* When installing the oil seal, apply SUZUKI SUPER GREASE
to
it.
~
99000-25030: SUZUKI SUPER GREASE
"A"
(USA)
99000-25010: SUZUKI SUPER GREASE
"A"
(Others)
I-C-A-UT-I-O-N
I
* Never reuse a
snap
ring. After a snap ring has been
removed from a shaft, it
should
be discarded and a
new snap ring
must
be installed.
* When installing a new
snap
ring,
do
not
expand the
end gap larger than required
to
slip
the snap ring
over
the
shaft.
* After installing a snap ring, make
sure
that
it is com-
pletely seated in
its
groove and securely fitted.
NOTE:
When reassembling the transmission, attention must be given to
the locations
and
positions
of
washers
and
snap rings. The
cross sectional view shows the correct position of the gears,
bushings, washers
and
snap rings.
(C:::7'
3-49)
• When installing a new snap ring, pay attention to its direction
of the circlip. Fit it to the side where the thrust is as shown in
the illustration.
ICAUTION I
When
installing
the gear
bushing
onto
the shaft, align
the
shaft
oil
hole
CD
with the
bushing
oil
hole
(2).
~",I
Sharp edge