Suzuki GSX-R600 Automobile User Manual


 
ENGINE 3-35
If the seat width W measured exceeds the standard value or
seat width is not uniform, reface the seat using the seat cutter.
Valve seat width W:
Standard: 0.9 – 1.1 mm (0.035 – 0.043 in)
If the valve seat is out of specification, re-cut the seat.
VALVE SEAT SERVICING
The valve seats 1 for both the intake valve 2 and exhaust
valve 3 are machined to four different angles. The seat con-
tact surface is cut at 45°.
NOTE:
After servicing the valve seats, be sure to check the valve clear-
ance after the cylinder head has been reinstalled. (
2-7)
Clean and assemble the head and valve components. Fill the
intake and exhaust ports with gasoline to check for leaks.
If any leaks occur, inspect the valve seat and face for burrs or
other things that could prevent the valve from sealing.
INTAKE EXHAUST
Seat angle 30°, 45°, 60° 15°, 45°, 60°
Seat width 0.9 – 1.1mm (0.035 – 0.043 in)
Valve diameter 27.2 mm (1.07 in) 22 mm (0.87 in)
Valve guide I.D. 4.500 – 4.512 mm (0.177 – 0.178 in)
* The valve seat contact area must be inspected after
each cut.
* Do not use lapping compound after the final cut is
made. The finished valve seat should have a velvety
smooth finish but not a highly polished or shiny fin-
ish. This will provide a soft surface for the final seat-
ing of the valve which will occur during the first few
seconds of engine operation.
* The titanium valves are coated with an oxidized
membrane treatment to resist wear but the mem-
brane tend to be removed if lapped after valve seat
servicing.
Always use extreme caution when handling gasoline.
15˚
45˚
60˚
30˚
45˚
60˚