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PERIODIC MAINTENANCE 2-1
2
PERIODIC MAINTENANCE
CONTENTS
PERIODIC MAINTENANCE SCHEDULE .................................................... 2- 2
PERIODIC MAINTENANCE CHART..................................................... 2- 2
LUBRICATION POINTS........................................................................ 2- 3
MAINTENANCE AND TUNE-UP PROCEDURES....................................... 2- 4
AIR CLEANER....................................................................................... 2- 4
SPARK PLUG........................................................................................ 2- 5
VALVE CLEARANCE............................................................................ 2- 7
ENGINE OIL AND OIL FILTER............................................................. 2-12
EXHAUST CONTROL VALVE .............................................................. 2-13
FUEL LINE............................................................................................. 2-14
ENGINE IDLE SPEED........................................................................... 2-14
THROTTLE VALVE SYNCHRONIZATION........................................... 2-15
EVAPORATIVE EMISSION CONTROL SYSTEM (E-33 ONLY) .......... 2-15
PAIR (AIR SUPPLY) SYSTEM.............................................................. 2-15
THROTTLE CABLE PLAY.................................................................... 2-15
CLUTCH ................................................................................................ 2-16
COOLING SYSTEM............................................................................... 2-17
DRIVE CHAIN........................................................................................ 2-20
BRAKE .................................................................................................. 2-23
TIRES..................................................................................................... 2-27
STEERING............................................................................................. 2-27
FRONT FORK........................................................................................ 2-28
REAR SUSPENSION ............................................................................ 2-28
EXHAUST PIPE BOLT AND NUT......................................................... 2-29
CHASSIS BOLTS AND NUTS .............................................................. 2-30
COMPRESSION PRESSURE CHECK ........................................................ 2-32
COMPRESSION TEST PROCEDURE .................................................. 2-32
OIL PRESSURE CHECK ............................................................................. 2-33
SDS CHECK................................................................................................. 2-34