Suzuki GSX-R600 Automobile User Manual


 
ENGINE 3-65
CRANKSHAFT JOURNAL BEARING
INSPECTION
Inspect each bearing of upper and lower crankcases for any
damage.
SELECTION
Place the plastigauge axially along the crankshaft journal,
avoiding the oil hole, as shown.
09900-22301: Plastigauge
Mate the lower crankcase with the upper crankcase.
Tighten the crankshaft journal bolts (M9) in ascending order
of numbers assigned to these bolts. Tighten each bolt a little
at a time to equalize the pressure.
Crankshaft journal bolt: (M9)
Initial : 18 N·m (1.8 kgf-m, 13.0 lb-ft)
Final : 50°
Remove the lower crankcase and measure the width of the
compressed plastigauge using the envelope scale. This mea-
surement should be taken at the widest part of the com-
pressed plastigauge.
Crankshaft journal oil clearance:
Standard: 0.010 – 0.028 mm (0.0004 – 0.0011 in)
Service Limit: 0.080 mm (0.0031 in)
If the oil clearance exceeds the service limit, select the speci-
fied bearings from the bearing selection table.
Never rotate the crankshaft when a piece of plasti-
gauge is installed.
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