Suzuki GSX-R600 Automobile User Manual


 
8-76 CHASSIS
BRAKE PAD REPLACEMENT
Remove the pad mounting pin 1.
Remove the caliper mounting bolt 2.
Remove the brake pads with the rear caliper pivoted up.
Clean up the caliper especially around the caliper piston.
Install the new brake pads.
Pad mounting pin: 15 N·m (1.5 kgf-m, 11.0 lb-ft)
Brake caliper mounting bolt: 17 N·m (1.7 kgf-m, 12.5 lb-ft)
NOTE:
After replacing the brake pads, pump the brake pedal a few
times to set the brake parts correctly and then check the brake
fluid level.
* This brake system is filled with an ethylene glycol-based DOT 4 brake fluid. Do not use mix
different types of fluid such as silicone-based or petroleum-based.
* Do not use any brake fluid taken from old, used or unsealed containers. Never reuse brake
fluid left over from the last servicing or stored for long periods.
* When storing the brake fluid, seal the container completely and keep away from children.
* When replenishing brake fluid, take care not to get dust into fluid.
* When washing brake components, use fresh brake fluid. Never use cleaning solvent.
* A contaminated brake disc or brake pad reduces braking performance. Discard contaminated
pads and clean the disc with high quality brake cleaner or neutral detergent.
Handle brake fluid with care: The fluid reacts chemically with paint, plastics, rubber materials
etc. and will damage then severely.
* Do not operate the brake pedal with the pads
removed.
* Replace the brake pads as a set, otherwise braking
performance will be adversely affected.