Suzuki GSX-R600 Automobile User Manual


 
CHASSIS 8-65
BRAKE PAD REPLACEMENT
Loosen the pad mounting pins 1.
Remove the brake caliper by removing the caliper mounting
bolts 2.
Remove the pad mounting pins 1, brake pads and spring.
NOTE:
* When the brake caliper is removed, care must be used so as
not to cause stress to the brake hose. (Hang the brake caliper
on the frame with a string, etc.)
* When removing the pad spring, push the piston all the way
into the brake caliper.
Inspect the pad mounting pins for bent or damage. If any
defects are found, replace the pad mounting pins with the new
ones.
* This brake system is filled with an ethylene glycol-based DOT 4 brake fluid. Do not use mix
different types of fluid such as silicone-based or petroleum-based.
* Do not use any brake fluid taken from old, used or unsealed containers. Never reuse brake
fluid left over from the last servicing or stored for long periods.
* When storing the brake fluid, seal the container completely and keep away from children.
* When replenishing brake fluid, take care not to get dust into fluid.
* When washing brake components, use fresh brake fluid. Never use cleaning solvent.
* A contaminated brake disc or brake pad reduces braking performance. Discard contaminated
pads and clean the disc with high quality brake cleaner or neutral detergent.
Handle brake fluid with care: The fluid reacts chemically with paint, plastics, rubber materials
etc. and will damage then severely.
* Do not operate the brake lever with the pads
removed.
* Replace the brake pads as a set, otherwise braking
performance will be adversely affected.