Suzuki GSX-R600 Automobile User Manual


 
ENGINE 3-33
VALVE STEM DEFLECTION
Lift the valve about 10 mm from the valve seat.
Measure the valve stem deflection in two directions, perpen-
dicular to each other, by positioning the dial gauge as shown.
If the deflection measured exceeds the limit, then determine
whether the valve or the guide should be replaced with a new
one.
Valve stem deflection (IN & EX):
Service Limit: 0.25 mm
09900-20607: Dial gauge (1/100 mm)
09900-20701: Magnetic stand
VALVE STEM WEAR
If the valve stem is worn down to the limit, as measured with a
micrometer, replace the valve.
If the stem is within the limit, then replace the guide.
After replacing valve or guide, be sure to recheck the deflec-
tion.
Valve stem O.D.:
Standard (IN) : 4.475 – 4.490 mm (0.1762 – 0.1768 in)
(EX): 4.455 – 4.470 mm (0.1754 – 0.1760 in)
09900-20205: Micrometer (0 – 25 mm)
NOTE:
If valve guides have to be removed for replacement after
inspecting related parts, carry out the steps shown in valve
guide servicing. (
below)
VALVE GUIDE SERVICING
Using the valve guide remover, drive the valve guide out
toward the intake or exhaust camshaft side.
09916-43211: Valve guide remover/installer
NOTE:
* Discard the removed valve guide subassemblies.
* Only oversized valve guides are available as replacement
parts. (Part No. 11115-29G70)
Re-finish the valve guide holes in cylinder head with the
reamer and handle.
09916-33320: Valve guide reamer
09916-34542: Reamer handle
When refinishing or removing the reamer from the
valve guide hole, always turn it clockwise.