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SERVICING INFORMATION 10-1
10
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ............................................................................... 10 -2
FI SYSTEM MALFUNCTION CODE AND DEFECTIVE CONDITION 10 -2
ENGINE ............................................................................................... 10- 6
RADIATOR (COOLING SYSTEM) ...................................................... 10-12
CHASSIS ............................................................................................. 10-13
BRAKES.............................................................................................. 10-14
ELECTRICAL ...................................................................................... 10-15
BATTERY ............................................................................................ 10-16
WIRING HARNESS, CABLE AND HOSE ROUTING................................ 10-17
WIRING HARNESS ROUTING............................................................ 10-17
HO2 SENSOR HARNESS ROUTING (For E-02, 19).......................... 10-20
CABLE ROUTING ............................................................................... 10-21
FUEL TANK HOSE ROUTING ............................................................ 10-22
COOLING SYSTEM HOSE ROUTING................................................ 10-23
FRONT BRAKE HOSE ROUTING ...................................................... 10-24
REAR BRAKE HOSE ROUTING ........................................................ 10-25
FUEL TANK INSTALLATION ............................................................. 10-26
COWLING INSTALLATION ................................................................ 10-27
FRAME COVER INSTALLATION ....................................................... 10-28
SEAT LOCK CABLE ROUTING ......................................................... 10-28
REAR FENDER INSTALLATION........................................................ 10-29
SIDE-STAND INSTALLATION............................................................ 10-30
UNDER COWLING CUSHION RUBBER/
HEAT SHIELD INSTALLATION.......................................................... 10-30
FRONT FOOTREST INSTALLATION................................................. 10-31
REAR VIEW MIRROR INSTALLATION.............................................. 10-32
SPECIAL TOOLS ................................................................................ 10-33
TIGHTENING TORQUE ............................................................................. 10-37
ENGINE ............................................................................................... 10-37
FI SYSTEM AND INTAKE AIR SYSTEM ............................................ 10-38
COOLING SYSTEM............................................................................. 10-38
CHASSIS ............................................................................................. 10-39
TIGHTENING TORQUE CHART ......................................................... 10-40
SERVICE DATA......................................................................................... 10-41