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CHASSIS 8-81
CALIPER INSTALLATION
Install the caliper in the reverse order of removal. Pay attention
to the following points:
• Tighten each bolt to the specified torque.
Brake hose union bolt 1: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Brake caliper mounting bolt 2:
17 N·m (1.7 kgf-m, 12.5 lb-ft)
Brake caliper pin bolt 3: 32 N·m (3.2 kgf-m, 23.0 lb-ft)
• Adjust the chain slack. (2-20)
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove the brake fluid reservoir mounting bolt 1.
• Place a rag underneath the brake fluid reservoir to catch any
split brake fluid. Remove the brake fluid reservoir cap 2.
• Drain the brake fluid.
• Place a rag underneath the union bolt on the master cylinder
to catch spilled drops of brake fluid. Remove the union bolt 3
and disconnect the brake hose.
• Loosen the lock-nut 4.
• Remove the mounting bolts 5.
• Disconnect the reservoir hose.
• Remove the master cylinder by turning the master cylinder
rod 6.
Bleed air from the system after reassembling the cali-
per. (2-23)
Immediately and completely wipe off any brake fluid
contacting any parts of the motorcycle. The fluid
reacts chemically with paint, plastic and rubber mate-
rials, etc. and will damage them severely.