Suzuki GSX-R600 Automobile User Manual


 
2-32 PERIODIC MAINTENANCE
COMPRESSION PRESSURE CHECK
The compression pressure reading of a cylinder is a good indicator of its internal condition.
The decision to overhaul the cylinder is often based on the results of a compression test. Periodic mainte-
nance records kept at your dealership should include compression readings for each maintenance service.
COMPRESSION PRESSURE SPECIFICATION
Low compression pressure can indicate any of the following conditions:
* Excessively worn cylinder walls
* Worn piston or piston rings
* Piston rings stuck in grooves
* Poor valve seating
* Ruptured or otherwise defective cylinder head gasket
Overhaul the engine in the following cases:
* Compression pressure in one of the cylinders is 900 kPa (9 kgf/cm
2
, 128 psi) and less.
* The difference in compression pressure between any two cylinders is 200 kPa (2 kgf/cm
2
, 28 psi) and
more.
* All compression pressure readings are below 1 200 kPa (12 kgf/cm
2
, 171 psi) even when they measure
900 kPa (9 kgf/cm
2
, 128 psi) and more.
COMPRESSION TEST PROCEDURE
NOTE:
* Before testing the engine for compression pressure, make
sure that the cylinder head nuts are tightened to the specified
torque values and the valves are properly adjusted.
* Have the engine warmed up before testing.
* Make sure that the battery is fully-charged.
Remove the related parts and test the compression pressure in
the following manner.
Lift and support the fuel tank. (5-3)
Remove all the spark plugs. (2-5)
Install the compression gauge and adaptor in the spark plug
hole. Make sure that the connection is tight.
Keep the throttle grip in the fully opened position.
Press the starter button and crank the engine for a few sec-
onds. Record the maximum gauge reading as the cylinder
compression.
Repeat this procedure with the other cylinders.
09915-64512: Compression gauge set
09913-10750: Adaptor
Standard Limit Difference
1 200 – 1 600 kPa
(12 – 16 kgf/cm
2
, 171 – 228 psi)
900 kPa
(9 kgf/cm
2
, 128 psi)
200 kPa
(2 kgf/cm
2
, 28 psi)