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PERIODIC MAINTENANCE 2-1
2
Periodic Maintenance
Table of Contents
Periodic Maintenance Chart .............. 2-2
Torque and Locking Agent................. 2-5
Specifications .................................... 2-10
Special Tools ..................................... 2-12
Periodic M aintenance Procedures..... 2-13
Fuel System (DFI)........................... 2-13
Fuel Hose and Connection
Inspection.................................. 2-13
Throttle Control System
Inspection.................................. 2-14
Idle Speed Inspection .................. 2-15
Engine Vacuum Synchronization
Inspection.................................. 2-15
Air C leaner Element Cleaning...... 2-18
Cooling System............................... 2-20
Radiator Hose and Connection
Inspection.................................. 2-20
Coolant C hange ........................... 2-20
Engine Top End .............................. 2-22
Air S uction Valve Inspection ........ 2-22
Valve Clearance Inspection ......... 2-22
Clutch.............................................. 2-23
Clutch Adjust Inspection .............. 2-23
Engine Lubrication System ............. 2-24
Engine Oil Change....................... 2-24
Oil Filter Change.......................... 2-25
Wheels/Tires................................... 2-25
Tire Wear Inspection.................... 2-25
Air P ressure Inspection................ 2-26
Final Drive....................................... 2-27
Drive Chain Slack Inspection ....... 2-27
Drive Chain Slack Adjustment ..... 2-27
Drive Chain Wear Inspection ....... 2-28
Drive Chain Lubrication................ 2-29
Brakes............................................. 2-29
Brake Pad Wear Inspection ......... 2-29
Rear Brake Light Switch
Inspection/Adjustment............... 2-29
Caliper Fluid Seal Damage .......... 2-30
Caliper Dust Seal/Friction Boot
Damage..................................... 2-30
Master Cylinder Inspection (Visual
Inspection)................................. 2-31
Brake Fluid Level Inspection........ 2-32
Brake Fluid Change ..................... 2-32
Brake Line Bleeding..................... 2-34
Brake Hoses and C onnections
Inspection.................................. 2-36
Suspension..................................... 2-37
Front Fork Oil Leak Check........... 2-37
Rear Shock Absorber Oil Leak
Check ........................................ 2-37
Steering .......................................... 2-37
Steering Inspection ...................... 2-37
Steering Adjustment..................... 2-37
Steering Stem Bearing
Lubrication................................. 2-38
Electrical System ............................ 2-39
Spark Plug Inspection.................. 2-39
General Lubrication ........................ 2-41
Lubrication ................................... 2-41
Nut, Bolt, and Fastener Tightness .. 2-42
Tightness Inspection .................... 2-42