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ENGINE TOP END 4-1
4
Engine Top End
Table of Contents
Exploded View........................................................................................................................ 4-2
Specifications ......................................................................................................................... 4-3
Cylinder Head......................................................................................................................... 4-4
Cylinder Compression Measurement................................................................................ 4-4
Cylinder Head Removal.................................................................................................... 4-4
Cylinder Head Installation................................................................................................. 4-5
Cylinder Head Warp Inspection ........................................................................................ 4-5
Cylinder .................................................................................................................................. 4-6
Cylinder Removal.............................................................................................................. 4-6
Cylinder Installation........................................................................................................... 4-6
Piston Removal................................................................................................................. 4-6
Piston Installation..............................................................................................................4-7
Cylinder Wear Inspection.................................................................................................. 4-8
Piston Diameter Measurement ......................................................................................... 4-8
Piston/Cylinder Clearance Inspection............................................................................... 4-8
Piston Ring, Piston Ring Groove Inspection..................................................................... 4-9
Piston Ring End Gap Inspection....................................................................................... 4-9
Piston, Piston Pin, Connecting Rod Wear Inspection ....................................................... 4-10
Muffler (Expansion Chamber)................................................................................................. 4-11
Muffler Removal................................................................................................................ 4-11
Muffler Installation.............................................................................................................4-11
Muffler Baffle Replacement............................................................................................... 4-11